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tips for cutting plexiglass


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What I did when I did when I built my control panel is I drilled out my holes in the wood control panel first and then clamped the plexiglass to the control panel. I then drilled a hole with a regular drill bit just big enough to fit a flush cut router trim bit in each button hole. I then adjusted the router so the ball bearing on the flush trim bit rode inside the hole of the wooden control panel as the guide. The flush cut bit cut the plexiglass perfect without almost no effort and all my holes aligned up exactly because my control panel was used as a guide.

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